Neither emerson, emerson automation solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Valves pressure relief valve maintenance plant services. Valvepro has, to date, certified hundreds of students from over a dozen countries worldwide. Valve maintenance and piping system protection is available in online maintenance training and course manual formats. We utilise cutways and samples to provide course attendees with. Formulated for use in all types of ball, gate and plug valves, swivel joints, pumps, flanges in service on sour and natural gases and crude.
Maintenance technical mechanical mtm training program summary the following is a list of core courses included in the maintenance technician mechanical mtm training program. Valve maintenance training for technicians if you need to build the technical knowledge of your employees and enable them to maintain and manage valves, we can help you achieve this. We strive to provide industry relevant courses in a practical and flexible learning. Control valves are an increasingly vital component of modern manufacturing around the world. Practical control valve sizing, selection and maintenance. Claval automatic control valve training claval automatic control. Now four years later, the crew at cudrc sleeps better. Our qualified instrument technicians have the training and equipment necessary to provide you with stateofthe art testing and.
Valve maintenance training, certification easy with right. Valves near critical customers such as hospitals are generally considered the most important. But to keep it running year after year, and decade after decade, requires a regular maintenance plan. After more than 50 years, avo training remains a global leader in safety and maintenance training for the electrical industry. When the air supply is interrupted, the valve stem remains in the open position and does not seal the valve seat, allowing the release of stored water. A narrated presentation covering the basic valve and actuator types. We can host factory certified training courses in control valve engineering and maintenance. Valve and instrumentation calibration and maintenance oil. It may also provide stability, guiding, balance, and alignment, and facilitate assembly. Valve repair courses and valve technology training information. A valve with a circular body and a rotary motion disk closure member, pivotally supported by its shaft.
A general profile our company was founded in 1948, beginning with only one small product, a mixing valve. Participants of modern valve technology training course will acquire. Best practices in pressurerelief valve maintenance and repair. Apr 20, 2018 border states stateoftheart training modules provide quality instruction for all valve types and styles, giving customers the ability to train and certify inhouse. The manufacturer tests each valve according to specifications as detailed in api 6d or similar standard then issues a performance certificate. Control valves elements for defining, sizing, and selecting training module 1 2. Founded in 1945, isa is a global organization that serves automation and. Its no secret that poorly maintained equipment doesnt last as long as it should. Properly selected and maintained control valves increase efficiency.
Chapter 9 contains information on control valve standards and approval agencies across the world. A brand new control valve will operate at peak performance at least it should. Technician training program is designed to certify maintenance and technical personnel responsible. A part of a valve trim that surrounds the closure member and may provide flow characterization and or a seating surface. A valve is designed to handle a range of pressures up to a certain limit, called the valves pressure rating the higher the rating, the thicker the walls of the valve vessel to prevent rupture temperature effects. The valve guard, poppets, springs and wear shims are conventional. Onsite valve maintenance and repair services harper. Students can find courses related to this topic in automotive technology. Remove bolts that hold bonnet actuator assembly to body, or for quickclamp bonnet, undo the clamp. Amanda hill is a part of the content team at pvc fittings online, a valve supplier for industrial, commercial and consumer customers all across the united states.
Hva, llc 12880 moya boulevard reno, nevada 89506 u. In 2009 the valve manufacturers association developed valve ed, a valve, actuator and control training program tailored to the educational needs of the next generationor anyone who needs a primer on the valve industry. The university of texas petroleum extension service petex and sealweld corporation have joined forces to provide the most comprehensive valve maintenance training available today. If you skimp on maintenance, youll be faced with sudden failures and unexpected replacement costs. Border states stateoftheart training modules provide quality instruction for all valve types and styles, giving customers the ability to train and certify inhouse. Covers maintenance and operation of gate, globe, ball, plug, check, and specialpurpose valves. Valves, actuators, associated equipment, process control using valves this and much, much more are covered in 5 knowledgefilled days. Expertled training with realworld application from a global leader in automation and control training who is isa. The control valve handbook has been a primary reference since its first printing in 1965. How control valves act to modify pressure and flow conditions in a process. Valve geometry inherent rangeability due to the design of the body and the. Vent station and pump corresponding to gate valve to atmosphere.
Bmc training provides a training course in practical pump and valve technology in maintenance engineering training. Technicians in the petroleum industry are required to have a comprehensive technical knowledge of valve maintenance and repair. Pipeline maintenance best practices lessons learned from the natural gas star program sga environmental round table. The first step in starting a valve maintenance program is to prioritise the valves. Valve technician program florencedarlington technical college. Perform required preventative maintenance and repair on gate valves. Maintenance the maintenance manual leser the safety. But what type of valve maintenance program should you choose. For companies with 25 or more people needing basic education. Download the file of the desired product group and find all the information in one pdf.
The buildings maintenance training s subject matter ranges from courses like troubleshooting skills to. Tpcs recommended maintenance technician training curriculum for facilities maintenance technicians includes online 90 technical skills courses. Mechanical maintenance entry test enabling objectives site maintenance training program page 2of 5 portable power tools describe the use of portable power tools. Increased knowledge of valve design, construction, and function which in turn will improve workmanship, efficiency, and enhance the troubleshooting efforts. The control valve handbook has been a primary reference since its first printing in. The most important piece of equipment in a pressurized system, the pressure relief valve prv, is the one piece of hardware that must always be ready to operate properly when needed. Maintenance scheduling for mechanical equipment bureau of. Us valve wintergrade premium black is a synthetic lowtemp lubricant for cold weather applications and for everyday valve maintenance use. To ensure flexibility and to meet varying customer needs, isa offers plant maintenance training at a variety of locations. Chapter 9 contains information on control valve standards and approval agencies across the. Nights like that are best forgotten and one reason why the consolidated utility district of rutherford county, tennessee, set out to establish a valve maintenance program.
We have a very robust new product development process and over the years have grown our offering. Api series 526 compact performance high performance modulate action clean service high efficiency posv. What is the most common valve used in piping systems to throttle or regulate flow. Petex has been training companies and individuals since 1944. A preventative maintenance program will directly improve the performance and safety of your valve processes. Our regional training centres are strategically located to support you training needs when and where you need it.
With experience of more than 100 years, harper control solutions, inc. Procedures for preventative maintenance treatment of pipeline. Each maintenance course contains 512 detailed, jobspecific lessons for a total of 616 lessons. Perform disassembly, repair, adjustments, and reassembly of gate valves, globe valves and check valves. Jordan valves focus has been, and continues to be, industrial regulators and control valves. Maintenance technical mechanical mtm training program. If the drill bit bindsin the material being drilled, whats the first action you should take. Preventative maintenance for valves crane engineering. The purpose of the maintenance training program description tpd is to establish the requirements. We deliver an engaging, handson experience for our clients in a professional, realworld environment. How to implement a valve maintenance program valvemax. Valve maintenance maintenance is important to make sure valve in working order keep safety for personnel keep smooth operation 3 items for maintenance of valve is change gasket change gland packing lapping disc and seat. Always wear rubber gloves when handling the gate valve 1. Valve maintenance industrial training,the best plc.
All isa training courses provide relevant examples and case histories, further reinforcing the practical and realworld scenarios found in the work environment. Valve maintenance benefits reliability the ability of a valve to operate as expected when required is the biggest payback in a valve maintenance program extended valve life valves that are regularly exercised last longer, and operation and maintenance costs are always less than unexpected valve replacement valve exercising tips. Practical pump and valve technology training in london uk, dubai united arab emirates, kuala lumpur malaysia, istanbul turkey, france paris. In addition, you can watch maintenance videos for the pilot operated safety valve posv. Maintenance the maintenance manual leser the safety valve. Follow that up with a regular cleaning and maintenance program, and you can reduce maintenance costs by lengthening the life of your valves. Listed below are the available valve training courses. This fifth edition presents vital information on control valve performance and. Procedures for preventative maintenance treatment of pipeline ball valves in natural gas pipelines background pipeline ball valves are produced by a variety of manufacturers around the world. Thats why pressurized systems are protected from catastrophe by safety measures including preventive maintenance. Valve ports can connect to the piping in a number of ways, including. Valve and instrumentation calibration and maintenance. Preventive maintenance periodic maintenance startup assistance diagnostic services technical assistance and service valve function testing valve repairs field retrofits to existing valves emergency service experience harper control solutions advantage all service companies are. Whats even more frustrating is trying to locate the valve that controls the flow, only to discover it doesnt work.
We offer training to staff at various levels thats tailored towards their specific needs. This training course equips you with all the necessary knowledge to enter the world of valves and actuators. The answer is that theres no one right answer to this question. It emphasizes installation, troubleshooting, parts replacement, and calibration of control valves, actuators, positioners and digital valve controllers. The selfstudy portion is done at the students own pace using an interactive, online platform. Nov 08, 2016 preventative maintenance is pretty standard for pumps, but what about valves. Valvitalia valve operators are based on easy modular contruction. Demonstration videos that walk through dotrequired valve maintenance techniques. A copy of this page will be distributed to the employee training record file.
Lets talk about how we can extend the life of your valves so you can reduce your total cost of ownership while saving time and money. Chapter 8 details typical control valve installation and maintenance procedures. For this program, vma will come to your facility or teach the program at a nearby venue. Valve technicians are essential in the construction and maintenance. However, factors such as the amount of flow through the valve, the age of the valve, or its proximity to. Valve maintenance and piping system protection tpc training.
Procedures for preventative maintenance treatment of. For control valves, the best plan is based on inservice diagnostics and predictive maintenance. We can host factory certified training courses in con trol valve engineering and maintenance. Identify and explain the design and use of gate valves, globe valves and check valves. Valve training presented by leonard pinchuk dm valve. Control valve maintenance training course overview this 4 day course details the functioning of valves and actuators and how they are installed and calibrated. Training course a long experience in energy equipment and one goal. Our valve and instrumentation calibration and maintenance service assures the accuracy of your instruments and consistent process control. Why use valve and instrumentation calibration and maintenance from sgs. Students are typical experienced valve mechanics and maintenance personnel, instrument technicians, and others who are responsible for total control valve and. The same level of care and caution is recommended in dealing with the maintenance of said valve, and there are steps that you could take if you want to make sure that your gate valve is functioning as best as it should, all.
A guide to control valve selection, maintenance, and. After covering the various types and functions of prvs and defining their physical characteristics, donalson and simmons discussed. This training program is a two part course utilizing both selfstudy and handson training to obtain certification. Improved maintenance practices which results in fewer maintenance related valve actuator failures, improved valve reliability and increased valve life. Avo training remains a global leader in safety and maintenance training for the electrical industry. This valve training course is designed for industrial maintenance technicians, managers, supervisors, and personnel who require knowledge on critical valve maintenance, repair, and operation procedures. Technicians that participate in this training will be better equipped to repair and maintain these components, as well as increase the knowledge within a maintenance team. Valve repair is an important feature of mechanical repair. Size valves for any flow condition likely to be found in a process plant. This article explains the difference between preventative and predictive maintenance and gives you the tools you need to determine the best valve maintenance program to meet your needs. Overview the normally open pneumatic control valve is held open by high pressure water force and requires air pressure to close. The valve seat on the other hand is made of two pieces. Handson approach to training all idc technologies workshops include practical, handson sessions where the delegates are given the. Valvepro certified valve maintenance technician training program page 2 of 5 course description.